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Top 10 Rivet Guns Manufacturers in Canada 2025

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Top Rivet and Rivet Nut Manufacturer in China

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Rivet Guns vs Air Hammer

Are you looking for the best quality rivet gun for your project or business? Look no more because in this article I will list you top 10 rivet guns manufacturers in canada. you will surely love them. Read on.

Before we start with the best rivet gun manufacturers, let’s understand what is a rivet gun and its main features.

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Rivet gun is a fastening and riveting tool used in the industrial manufacturing of metal sheets, tubes, etc. The rivets are fixed to the material by mechanical force to realize an efficient and strong connection. The core role of the rivet gun is to replace the traditional welding or threaded connections, to solve the thin metal plate, thin tube welding fusible, tapping internal threads easy to slip teeth and other problems. It forms a permanent connection by piercing the thick rivet tail, suitable for the following scenarios:

  1. Narrow space: when the nut needs to be installed on the outside and the internal space is limited (such as automotive, aviation components);
  2. High-strength requirements: suitable for 0.5-6mm thickness plates and tubes, providing more reliable connection strength than welding;
  3. Efficient operation: can be operated on one side without the need for double-sided tooling, enhancing production efficiency.
Best Pneumatic Rivet Gun

Advantages of Using Rivet Guns

  • Fast riveting
  • Automation compatible
  • Pneumatic system is adaptable to temperature, humidity, dust and other environments, and there is no risk of oil leakage and pollution.
  • Pneumatic rivet gun structure is simple, easy maintenance and low cost.
  • High stability
  • Can rivet metal (such as aluminum, steel), plastic and other materials.
  • Humanized design allows operators to quickly master without complex training.
  • Pneumatic, hydraulic, electric and other types of power to adapt to the needs of different work scenarios.

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List of the Top 10 Rivet Guns Manufacturers in the Canada 2025

Rivmate Rivet Logo

Company Type: Manufacturer/Supplier

Headquarters: Suzhou City, China

Years of Experience: 20+ years

Certification: 

Rivmate was founded in 2008 and has since become the preferred rivet gun manufacturer in the rivet and rivet gun industry. If you are looking for the best OEM Rivet Gun Manufacturer, then this is the company for you.Rivmate’s quality of Rivets and Rivet Guns compare favorably with the world’s headline brands, but at 1/5th of the price.The company has become a leading Rivet and Rivet Gun Manufacturer and Supplier by OEMing for many of the world’s leading brands.

Whether you’re looking for a rivet gun for yourself or for a customer, Rivmate has you covered. We guarantee prompt delivery and you can even request samples to test before finalizing your purchase. That’s why Rivmate values its customers and their feedback.

Products and Services Offered:

Milwaukee

9. Milwaukee tool logo

Company Type: Supplier

Headquarters: Wisconsin, USA

Years of Experience: 100+ years

Certification: 

Milwaukee is a globally recognized power tool manufacturer founded in 1924 and headquartered in Milwaukee, Wisconsin, USA, and is now part of the Hong Kong-based TTI Group. The company is known for producing high-performance, durable, industrial-grade tools, covering power tools, hand tools, garden tools and accessories, with a particular focus on lithium-ion technology, such as the M12, M18 and MX FUEL series. Its core technologies include POWERSTATE brushless motors, REDLINK PLUS intelligent system and REDLITHIUM red lithium batteries, which are widely used in construction, manufacturing and other fields.

Milwaukee’s cordless rivet guns are very popular in the Canadian market. The efficiency and portability of the rivet gun is favored by professional users in construction.

Products and Services Offered:

  • M18 Series Rechargeable Rivet Gun
  • M12 Series Rechargeable Rivet Gun

Rivetfix

Rivetfix Logo - Riveting Tool Manufacturer

Company Type: Manufacturer/Supplier

Headquarters: Jiangsu, China

Years of Experience: 15 years

Certification: 

Rivetfix started its operations in 2010 and has become one of the best rivet nut gun brands in China and around the world. The company is known for specializing in supplying high quality rivet nuts, self clinching fasteners and riveting tools at affordable prices.

So, if you are tired of overpriced rivet guns stateside and are looking for quality products at affordable prices, Rivetfix should be your first choice. The company can also provide labeling services for your brand and can even serve as your shipping warehouse.

The quality of their products is nothing less than that of other manufacturers, so you can rest assured that you won’t be buying a headache.

Products and Services Offered:

Dewalt

Dewalt tool logo

Company Type: Manufacturer/Supplier

Headquarters: Maryland, United States

Years of Experience: 103 years

Certification: 

DeWALT is a high-end professional power tool brand of Stanley Patel, founded in 1922, known for its durability, power and reliability. Its signature yellow and black color scheme covers power tools, hand tools and accessories, which are widely used in construction, manufacturing, automotive repair, etc. After the merger of the former Baxter and Stanley in 2010, DeWALT became the flagship brand of the merged company, further consolidating its dominant position in the global power tool market.

DeWALT’s rivet gun products are known for their technological innovation and efficient performance, with representative products including the 20V brushless lithium-ion rivet guns DCF403 and DCF414. In the Canadian market, DeWALT serves as the No. 1 brand in North America in terms of share. In addition, DeWALT’s global distribution network and localized services provide technical support and after-sales protection for Canadian customers.

Products and Services Offered:

  • Electric Rivet Gun
  • Electric Rivet Nut Gun

Huck

4. Huck (Arconic) logo

Company Type: Manufacturer/Supplier

Headquarters: North Carolina, USA

Years of Experience: 80 years

Certification: 

HUCK is a well-known provider of professional riveting tools and fastening solutions in the U.S. Its rivet gun business is known for its high performance, high reliability and wide applicability.

Its core rivet gun product is huck lockbolt rivet tools, which realizes efficient riveting through hydraulic, pneumatic or electric power, and is suitable for a wide range of materials such as metals and plastics. The product line includes pneumatic (e.g. SF20, HPT35RH), hydraulic (e.g. C50LR-BR) and electric models to meet the needs of different scenarios.

HUCK rivet guns are widely used in the aerospace, automotive manufacturing and infrastructure sectors of the Canadian industrial market due to their technological advantages.

Products and Services Offered:

  • Electric Rivet Gun
  • Electric Rivet Nut Gun

Makita

7. Makita

Company Type: Manufacturer

Headquarters: Anjo City, Aichi, Japan

Years of Experience: 110 years

Certification: 

Makita’s rivet guns are predominantly rechargeable models, such as the DRV150Z and DRV250Z, powered by 18V lithium batteries and equipped with high-efficiency brushless motors that offer performance close to pneumatic tools. These products feature a lightweight design (e.g., the DRV150Z has a net weight of only 3.2kg), high compatibility (supporting a wide range of rivet diameters, such as Φ2.4-Φ6.4mm), and the ability to work flexibly in compact spaces. In addition, some models also provide safety accessories (such as lubricating oil and protective glasses) to enhance user safety.

As a globally recognized power tool brand, Makita’s rivet guns are known for their durability and technological innovation. User evaluations show that its products excel in functionality, stability and ease of use. The brand consolidates its high-end market position through continuous technological upgrades (e.g., automatic pressure regulation, safety protection devices), while covering professional industrial scenarios (e.g., furniture manufacturing, decorative projects) and general renovation needs.

Makita, along with brands such as DeWalt and Ingersoll Rand, holds a major share of the Canadian market for electric rivet guns.

Products and Services Offered:

  • Electric Rivet Gun

Marson

Marson tool logo

Company Type: Manufacturer

Headquarters: USA

Years of Experience: 30 years

Certification: 

Marson is one of the key brands of Alcoa’s Fastener Systems Industrial Group, specializing in air/hydraulic rivet installation tools. Its products are known for their high performance and industrial-grade design. Typical models, such as the 39048, are available in rivet diameters ranging from 5/32“ – 1/4”, are made of aluminum alloy, and are equipped with a vacuum system to enhance operational efficiency.

Products and Services Offered:

  • Marson Rivet Guns
  • Marson Rivet Nut Guns

Arrow

Arrow tool logo

Company Type: Manufacturer

Headquarters: USA

Years of Experience: 96 years

Certification: 

The Arrow brand specializes in the development and production of manual, electric and pneumatic nail guns and related accessories and consumables, with its products focusing on industrial-grade fastening tools, covering application scenarios such as U-shaped nails, yard nails, rivets, etc. The brand has a complete U.S. supply and distribution system and adheres to some of the U.S. domestic manufacturing. The brand has a complete U.S. supply and distribution system, and adhere to some of the products manufactured in the U.S., technology patents include bi-directional drive, bimetallic carbide and other innovative designs.

In the Canadian market, Arrow’s market share in large supermarket chains (e.g., Home Depot, Walmart) and the industrial sector has reached nearly 60% and 38%, respectively, and it is the benchmark brand in the field of global nail guns. Its products are known for their high durability and accuracy, especially for professional scenarios such as construction and auto repair.

Products and Services Offered:

Ryobi

Ryobi tool logo

Company Type: Manufacturer

Headquarters: Higashi-ku, Okayama-shi, Okayama, Japan

Years of Experience: 40 years

Certification: 

Ryobi sells a number of power tools, and the rivet gun is part of its power tool lineup, which relies on the 18V One+ battery platform that focuses on modular design and compatibility. The platform allows users to share batteries between tools, reducing costs and increasing convenience.

Ryobi’s power tool business is operated in the Canadian market by TTI. Rivet guns, as one of the power tool categories, would fall under TTI’s Ryobi brand business in the Canadian market.

Products and Services Offered:

  • Electric Rivet Gun

Gesipa

5. GESIPA USA

Company Type: Manufacturer/Supplier

Headquarters: Frankfurt, Germany

Years of Experience: 70 years

Certification: 

GESIPA is a well-known German brand of riveting technology, specializing in rivet guns, rivet nut guns and related fasteners. Its products are very popular in the European and American markets.

GESIPA has 7 global production bases (3 in Germany, others in Switzerland, Nantong, China, etc.), certified by DIN EN ISO 9001 and ISO TS 16949 to ensure product quality. Its R&D team continues to promote technological innovations, such as environmentally friendly design in compliance with the EU RoHS directive.

Products and Services Offered:

  • TAURUS Series Pneumatic Rivet Guns
  • iBird Pro Cordless Rivet Guns
  • AccuBird Pro Series
  • FireFox Pneumatic & Hydraulic Tools

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Rivet gun prices vary widely by type, brand, and feature; below is a comprehensive list of price ranges and product references:

  • Manual Rivet Guns: Prices range from $4.20 to $100. Small manual models for home use are as low as $4.20 (e.g., core-pulling rivet guns), and regular models are about $7.50-$46.43 (e.g., Fukuoka double-handled stainless steel cap pulling guns). Industrial-grade manual rivet gun about 30-100 yuan / hand, some brands such as Nesco manual models do not exceed one hundred dollars.
  • Electric Rivet Guns: Price range $200 to $1,143. Lithium rechargeable fully automatic models about $199-269.99. Dongcheng DCPM50E rechargeable priced at 590.55-1143 yuan.
  • Pneumatic Rivet Gun: price range $200-1092.5. Industrial-grade pneumatic rivet gun 500-1092.5 yuan, such as Nesco pneumatic rivet gun thousand dollars to start floating, OWELL OW-M51 solid rivet gun up to 1092.5 yuan.
  • Automatic Rivet Guns: Price range from 2900$ to tens of thousands of dollars.
  • Structural rivet gun: such as stainless steel core-pulling rivet gun, the price of about 200-400 yuan / hand, imported brands up to more than 1,000 yuan.
  • Lockbolt rivet gun: such as Topkey TPK-010HM model priced at 5600 yuan

Conclusion

A rivet gun is a tool that can significantly improve the efficiency of riveting. In contrast to traditional manual riveting tools, electric or pneumatic rivet guns use an external force to make the riveted joint. They are a much more affordable option for you to install a large number of rivets, especially in those assembly line work intensities. If you’re a factory looking for tools that can increase productivity, then a rivet gun is an excellent choice.

However, be careful when choosing rivet gun manufacturers as some brands may only be retailers and then the price will not be satisfactory. Therefore, we have provided you with a detailed analysis of top 10 rivet gun manufacturers in canada in this article. If you need more information about rivet guns, feel free to contact us. Also, please visit our website to know more about rivets and rivet guns.

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Top 10 Pop Rivet Gun Manufacturers in USA 2025

Rivmate Fastener

Rivmate Fastener

Top Rivet and Rivet Nut Manufacturer in China

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Pros of Rivet Guns

Demand for high quality pop rivet guns is at an all-time high, driven by the need for rivet types and strength. In the US, several top pop rivet gun manufacturers have emerged as industry leaders, known for excellent riveting results, customized solutions and commitment to quality. Whether you are looking for industrial pop rivet guns, customized pop rivet guns, or a reliable pop rivet gun company near you, this guide will help you learn about the top 10 pop rivet gun manufacturers in the USA.

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Top 10 Pop Rivet Gun Manufacturers in USA 2025

RankManufacturerCountrySpecializationMarket Presence in the U.S.
1RivmateChinaRiveting and fastening solutionsStrong presence with industrial-grade tools
2Stanley Engineered Fastening (Avdel)USARiveting and fastening solutionsStrong presence with industrial-grade tools
3RivetfixChinaRivet nuts,self clinching fasteners and riveting toolsExcellent quality and inexpensive.
4Huck (Arconic)USAStructural rivets and fastening systemsWidely used in aerospace and heavy industries
5Gesipa USAUSA (subsidiary of Gesipa)Rivet guns and fastening solutionsFocuses on U.S. manufacturing and distribution
6Tajima ToolJapanRivet tools and industrial fastenersStrong presence in automotive and metalworking
7MakitaJapanHand and power riveting toolsCompetitive in high-quality rivet tools
8Hanson RivetsUSARivets and fastening productsKnown for custom and specialty rivets
9Milwaukee ToolUSACordless and battery-powered rivet gunsGrowing influence in power tool industry
10Marson (Alcoa)USARivet tools and industrial fastenersStrong presence in automotive and metalworking

1. Rivmate Rivet

Rivmate Rivet Logo

Since its inception in 2008, Rivmate has been committed to providing better service to its customers around the world. Although Rivmate is headquartered in Jiangsu, China, it has a strong intercontinental network exporting its high quality pop rivet guns products to all regions including the United States.

Rivmate offers a complete line of pop rivet guns and blind rivet tools for a variety of industries including automotive, mechanical, aerospace, construction, solar, sheet metal assembly, and more. Rivmate’s air pop rivet guns and air lockbolt rivet guns are particularly popular in the market.

Customized manufacturing capabilities

As a well-known OEM/ODM pop rivet gun manufacturer, Rivmate can provide tailor-made pop rivet gun solutions. Its advanced manufacturing capabilities enable fast delivery of large volume orders. If customers want to demand for pending processing services, they can work with Rivmate to develop and customize your own label.

Rivmate’s 30,000 square meter manufacturing facility is equipped with advanced manufacturing and inspection technologies. And with 300 skilled employees, it ensures efficient production processes and high quality products.

Rivet Nut GUn

Types of conventional pop rivet guns available

Rivmate is committed to providing a hassle-free shopping experience. Their services are designed to know the customer through every step of the buying process, from the initial inquiry to the final delivery. Even though the pop rivet guns factory is located in China, Rivmate’s extensive intercontinental network ensures that products are delivered globally in a timely and efficient manner.

2. Stanley

Stanley

Stanley is a globally recognized tool specialist and a pop rivet gun supplier with a strong presence in the U.S. Its rivet gun products are known for their high quality and durability, and are widely used in all types of engineering and maintenance applications.

Customized manufacturing capabilities

Stanley offers a wide range of power rivet guns, including hand rivet tools, electric rivet guns and pneumatic rivet guns. However, Stanley only sells its own branded rivet guns and will not provide OEM or OEM services to distributors. It focuses on building brand value, so the quality and safety standards of its rivet gun products are very high.

3. Rivetfix

Rivetfix Logo - Riveting Tool Manufacturer

Rivetfix is a Chinese pop rivet gun manufacturer specializing in riveting fasteners and riveting tools with an extensive customer base in the U.S. Rivetfix’s pop rivet gun factory is located in China, but it can quickly provide fast response and delivery to customers worldwide.

Products and Services

Rivetfix offers a wide range of power riveting tools. These include manual riveting tools, electric riveting tools and pneumatic riveting tools. Their A912 Rivet nut tool is very popular in the US market.

Custom Manufacturing

As a pop rivet gun manufacturer that can provide customized services, Rivetfix offers custom solutions to meet the unique needs of our customers.

4. Huck (Arconic)

4. Huck (Arconic) logo

Founded in 1936, Huck is a fastener manufacturer that takes its name from Aviation Developments, initially specializing in unique fasteners for the aviation industry.

In the U.S. market, Auck’s rivet guns are recognized for their efficiency, durability and innovation. For example, the Genesis® series of riveting tools features advanced injection molding technology, a tool body made of impact-resistant fiber-reinforced nylon, and a “soft grip” feature that enhances operator comfort and safety. Additionally, Huck’s ePower battery tool series utilizes a patented traction system that allows for more efficient operation and more riveting cycles per battery charge for high intensity work.

5. GESIPA USA

5. GESIPA USA

GESIPA is a renowned riveting technology specialist of German origin, founded in 1955 and headquartered in Frankfurt. Since its establishment, GESIPA has specialized in the development and production of riveting tools and fasteners, and its products are known for their high quality and innovation. Its product line covers a wide range of fasteners, pneumatic rivet guns, electric rivet guns and automatic feeding systems for automotive, construction and industrial manufacturing applications.

GESIPA established its first subsidiary, GESIPA Fasteners USA, Inc. in Trenton, New Jersey, USA in 1975 to begin manufacturing and selling blind rivets and tools for the U.S. market. With rivet installation tools made in Germany, GESIPA quickly gained a strong foothold in the American market.

In the US market, GESIPA’s rivet guns are widely recognized for their efficiency, durability and innovation. For example, the TAURUS® series of pneumatic rivet guns, with its patented clamping mechanism and claw gripping system, achieves light weight and high setting force, while optimizing the use of compressed air to ensure efficient operating cycles. The tools in this series have low vibration and recoil, and noise is effectively controlled, enhancing operational comfort and safety.

By continuously optimizing its products and services, GESIPA has gained a strong position in the US riveting tool market and has become a trusted partner for many industrial and trade customers.

6. Tajima

tajima-logo

Tajima Tool is a world-renowned hand tool manufacturer, part of Tajima Tool Corporation, which is headquartered in Japan. Founded in 1909, the company has been in business for more than a hundred years and is one of the world’s leading manufacturers of measuring tools, hand tools and construction tools. Tajima Tool is known for its high quality products, superb manufacturer craftsmanship, and innovative designs, and its products are sold in many countries and regions around the world.

Advantages of Tajima

Tajima Tools’ rivet guns are well-designed products for precision assembly and construction scenarios to ensure riveting quality.

All of its products comply with Japan’s strict industrial standards and have a wide reach in construction.

7. Makita

7. Makita

Makita is a world-renowned power tool manufacturer headquartered in Anjo City, Aichi, Japan. Founded in 1915 as a motor repair company, Makita has since grown to become the world’s leading power tool company. Known for its innovative technology, high-quality products, and superior power systems, Makita holds a significant position in the global tool market.

Types of conventional pop rivet guns available

Makita’s electric rivet guns utilize brushless motor technology to provide more efficient and consistent riveting performance for automotive manufacturing, construction, aerospace and other industries.

Makita is a global pioneer in brushless motor and lithium battery technology, improving tool life and efficiency. And with Makita’s presence in many countries around the world, its products are popular worldwide.

8. Hanson

8. Hanson Logo

Hanson Rivet & Supply Co., founded in 1929, is a leading U.S. supplier specializing in rivets and riveting equipment. Headquartered in Pacoima, California, the company has a reputation for excellence in aerospace and commercial manufacturing. Hanson supplies related riveting tools and equipment, such as manual rivet guns, pneumatic riveting hammers, and auto-feed riveting machines, to meet the needs of different customers.

Hanson Rivet is known for its extensive inventory and fast shipping capabilities, ensuring that most orders are processed and shipped on the same day. Its quality management system is ISO 9001:2015 certified, reflecting strict control over product quality. With its expertise in riveting and quality service, Hanson Rivet has become a trusted partner for all types of manufacturers.

9. Milwaukee

9. Milwaukee tool logo

Founded in 1924, Milwaukee Tool (Milwaukee) is a global leader focused on providing innovative solutions for the professional construction industry. Headquartered in Brookfield, Wisconsin, the company is dedicated to providing high performance and durable products to professional users.

In the field of rivet guns, Milwaukee Tool has introduced a number of high-performance products designed to enhance user productivity. For example, the rechargeable Mosquito Rivet Gun in the M12™ series features consistent power output and a compact design for working in tight spaces. In addition, the brushless, rechargeable 21-degree angled row nail gun in the M18 FUEL™ series meets the demands of high-intensity construction with a nail-firing speed of three nails per second and zero nailing time.

Milwaukee Tool has always been innovative, introducing advanced lithium-ion battery technology and brushless motors to continually improve product performance and meet the demanding needs of the professional user.

10. Marco (Alcoa)

Alcoa-Logo

The Marson brand is known for producing high quality rivet guns and related fastening tools for a wide range of automotive, construction and manufacturing applications.

The Marson brand in the United States has an extensive line of rivet guns, including manual and pneumatic rivet guns, designed to meet the needs of different users. For example, Marson V series pneumatic rivet guns are recognized in the market for their high performance and durability for high-speed assembly production. In addition, the Marson HP-2 manual rivet gun is also highly regarded in the industry for its reliability and ease of use.

Overall, the Marson brand of rivet guns has performed well in the U.S. market, meeting the needs of a wide range of industries for efficient fastening tools due to their superior quality and broad product line.

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Why Buy Pop Rivet Guns in Bulk from Manufacturer?

Purchasing Pop Rivet Guns (PRGs) in bulk from a POP rivet gun manufacturer has many advantages, especially for companies in the construction, automotive, aerospace and industrial manufacturing sectors.Here are the main reasons:

  1. Lower Unit Prices: Buy in bulk for lower unit prices and take advantage of manufacturer’s bulk discounts.
  2. Reduced Purchasing Costs: Reduce the frequency of multiple purchases while reducing transportation and administrative costs.
  3. Standardized Quality: Sourcing directly from the manufacturer ensures that all tools meet the same performance standards.
  4. Customization: Some manufacturers offer OEM (OEM) or private label customization services that can be used for self-branding.
  5. Customized features: Companies can choose specific features such as handle design, power settings or additional accessories according to their needs.
  6. Longer Warranty: Customers purchasing in bulk usually get longer warranties and better service policies.
  7. Market Competitiveness: Through lower purchasing cost and independent brand control, the business has a greater competitive advantage in the market.
Warehouese Rivet Nut GUn

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Conclusion

The pop rivet gun manufacturing industry in the United States is home to several top companies, each offering unique products and services to meet the varying needs of different industries. Whether you are looking for a manual rivet gun for personal use, an electric rivet gun, a pneumatic rivet gun, an OEM rivet gun, or a reliable pop rivet gun manufacturer near you, the manufacturers listed above are the best in the business. Their commitment to quality, innovation, and sustainability ensures that you will find the perfect riveting solution for your needs.

If you are looking for more pop rivet manufacturer manufacturers, check out the following articles:

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Pop Rivets for Fiberglass - The Ultimate Guide

Rivmate Fastener

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Top Rivet and Rivet Nut Manufacturer in China

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Pop Rivets for Fiberglass - The Ultimate Guide

I know you may be wondering if pop rivets are right for you your fiberglass project.

If so, please read this guide. It covers everything about fiberglass pop rivets. From benefits, preparation before riveting fiberglass, uses to categorizing fiberglass pop rivets and how to choose pop rivets for fiberglass.

Let’s explore it together!

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What are Fiberglass Pop Rivets?

Fiberglass Pop Rivets are blind rivets specifically designed for use with fiberglass (Fiberglass) materials. They are typically made of aluminum, stainless steel, nylon, or specialized composites and are designed to provide a strong and reliable connection in brittle or low-strength substrates such as fiberglass sheets, composites, and other materials.

Bulb Tite Blind Rivets Clamp

Fiberglass pop rivets can provide connections that will not damage or crack the fiberglass structure. It is lightweight, strong, corrosion resistant and easy to install.

Advantages of Pop Rivets for Fiberglass

Dome Head Peel Type Blind Rivets and Large Flange Head Peel Rivets
  • No damage to the fiberglass: Pop Rivets are connected by “pull rivets”, which do not generate rotational stresses, thus reducing the risk of cracking.
  • Suitable for one-sided operation and easy installation: Pop Rivets require operation on one side only, without touching the back of the riveted joint, which is advantageous for many fiberglass structures (e.g., boat hulls, RV panels).
  • High Strength & Good Vibration Resistance: Fiberglass is often used outdoors or in high strength environments. These applications require connectors that are vibration and shock resistant, otherwise they are prone to loosening or breaking.
  • Corrosion Resistant for Wet & Outdoor Environments: Fiberglass is commonly used in outdoor and wet environments (e.g., boats, RVs, industrial equipment, etc.) where traditional metal fasteners may rust or corrode!
  • Strong Connections for Composite Structures: Pop Rivets are suitable for joining different materials and provide strong riveted connections.
  • Lightweight for Aerospace & Automotive applications: Aluminum or Nylon Rivets Lightweight and durable, keeping the overall structure lightweight.
  • Cost-effective and reduces maintenance costs: Rivets are the most cost-effective option compared to other joining methods.

As you can see, there are many reasons why you should choose pop rivets for fiberglass project.

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Limitations of using pop rivets for fiberglass

While Pop Rivets offer many advantages on fiberglass materials, in some cases they may not be the best choice.

Cannot be disassembled, not suitable for parts requiring frequent maintenance

Once installed, Pop Rivets are difficult to remove and must be removed with a drill or cutting tool. This is a disadvantage for applications that require periodic maintenance, adjustments or replacement parts.

May cause galvanic corrosion

When the rivet material (e.g., aluminum or stainless steel) comes into contact with the metal support structure inside the fiberglass (e.g., aluminum or steel frame), galvanic corrosion may occur, resulting in corrosion of the metal parts and material deterioration.

Fiberglass thickness may affect riveting results

Pop Rivets are available for a range of material thicknesses (Grip Range), if the fiberglass is too thin, it may not provide enough clamping force, if it is too thick, the riveting may not be complete or the connection may not be secure.

How to Use Pop Rivets on Fiberglass?

There are a few things to keep in mind when installing fiberglass material with pop rivets.

Using the correct method of riveting allows for a more secure connection. For excellent results, you should follow these steps:

How to Use Pop Rivets on Fiberglass

Choosing the right rivet

First start by choosing the right type of rivets, material for your fiberglass project.

Choose the type of rivets that have a large force area, such as large flange rivets, multi grip rivets and tri fold rivets.

Preparation of fiberglass material

Prepare the fiberglass material to be riveted. Include:

  1. Measuring Fiberglass Thickness
  2. Marking Rivet Locations
  3. Apply tape to the drilled holes (Mylar tape is recommended)

drilling

How to Install Pop Rivets ? - Drill and Check

Tungsten carbide or high speed steel (HSS) drill bits are recommended to minimize fiberglass chipping.

Drill size should be slightly larger than the rivet diameter by 0.1-0.2mm to avoid inserting the rivet too tightly or too loosely.

Installation of rivets

  1. Insert Rivet: Insert the rivet into the drilled hole to ensure that the cap brim fits perfectly on the fiberglass surface.
  2. Add spacer (optional) if desired: add a nylon or metal spacer to the head or back of the rivet to distribute the pressure and reduce the risk of fiberglass breakage.
  3. Riveting with a Rivet Gun: Select a suitable manual or pneumatic rivet gun. Ensure that the nozzle of the rivet gun is fully seated on the head of the rivet, at a vertical angle, to avoid skewing and uneven riveting. Slowly pull the handle or press the trigger until the mandrel breaks.
  4. Check the quality of the riveted joint: make sure that the rivet is firm and not loose, and that there are no cracks or delamination on the surface of the fiberglass.

Inspection and amendment

  • Visual inspection” ensures that the rivet cap edge is tight against the fiberglass with no gaps. There are no cracks, distortion or delamination of the fiberglass surface.
  • Manual test (slight pulling or tapping of the rivet) “ensures that the rivet is securely fastened without loosening or slipping.

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Types of Pop Rivets for Fiberglass

Currently, you can choose from a wide range of Blind Rivets on the market.

How to Choose the Best Pop Rivets for Fiberglass?

Before choosing pop rivets for your fiberglass project, you have to consider many factors before you can choose the best fiberglass pop rivets for your business.

How to Choose the Best Pop Rivets for Fiberglass

Ⅰ. Available budget

There are many types of blind rivets that can be applied to fiberglass material and their prices vary greatly.The price of Fiberglass pop rivets varies depending on the type of rivet and material.

The budget at your disposal will determine the type of rivet you choose.Large flange head pop rivets can be much more expensive than dome head rivets, and multi grip blind rivets can be much more expensive than standard blind rivets. And inexpensive pop rivets may ruin the quality of your project.

  • When budget is limited → choose aluminum rivets (cost effective and suitable for most fiberglass connections)
  • High strength needs → choose stainless steel rivets (costly, but best performance)
  • Low load + cost sensitive projects → choose plastic rivets (cost effective, protects fiberglass surfaces)

Ⅱ. Areas of application

Different fiberglass applications have different requirements for rivets in terms of strength, corrosion resistance, sealing, etc., and therefore require targeted selection.

  • Underwater or wet environment → choose closed type rivets + corrosion-resistant materials
  • Impact-prone areas → choose a rivet with a large brim to distribute the pressure.
  • Projects that require flexibility → Choose rivets with multiple clamping ranges to accommodate different thicknesses.

Ⅲ. Selecting the correct pop rivet size

You need to choose the rivet size based on the thickness of the material you want to fiberglass and the pre-drilled holes.

Pop rivet grip range: The grip range of the rivet should be slightly greater than the measured thickness.

Rivet Diameter: The drilled hole diameter should be 0.1-0.2mm larger than the rivet diameter for smooth installation.

  • Thin-walled fiberglass (<4mm) → use 3.2mm (1/8″) rivets
  • Thicker fiberglass (>6mm) → use 4.8mm (3/16″) rivets.
  • If higher strength is required → use 6.4mm (1/4″) rivets, but prevent the glass fibers from breaking!

Ⅳ. Choice of waterproofing or sealing options (optional)

If the fiberglass structure needs to be waterproof (e.g., marine, outdoor equipment), you can choose Closed-End Rivets or apply a sealant (Sealant) during installation to improve the waterproof performance.

Specific Applications of Pop Rivets for Fiberglass

You can use this coating on many fiberglass applications, for example:

  1. Marine and offshore industry: decks, hatches, hatches for fiberglass hulls.
  2. Motorhome (RV) and Camper (Camper) manufacturing: exterior fiberglass panel fastening for motorhomes. Roof racks, window frames and vent installations. RV interior fiberglass component attachments (e.g. cabinets, seat brackets).
  3. Automotive, Truck and Specialty Vehicle Manufacturing: Fiberglass body and trim fixings (e.g. bumpers, spoilers, roofs). Truck and van fiberglass compartment splicing. Fastening of interior structural components made of fiberglass (e.g., dashboards, door panels).
  4. Architectural curtain walls and decorative panels: glass fiber reinforced composite (GFRP) curtain wall fixing. Installation of decorative panels made of fiberglass (e.g. acoustic panels, facade guards). Fiberglass ceiling, canopy or ventilation system fixing.
  5. Electronic equipment housings and enclosures: fixing of fiberglass electrical cabinets, enclosures and control panels.
  6. Industrial equipment and machinery enclosures: fiberglass shields, industrial equipment enclosure splicing.
best pop rivets for fiberglass

FAQs about Pop Rivets for Fiberglass

Pop Rivets vs screws: which is better for fiberglass?

This needs to be chosen according to the requirements of your application. If your project requires high strength, vibration resistance, durability, and a connection that does not require disassembly, then pop rivets are excellent choices.

Screws are better if you need a fixing that is removable, easy to maintain and simple to install.

If unsure, use a combination: use Pop Rivets in critical stress areas and screws in auxiliary areas for optimal fastening.

How to Remove Fiberglass pop rivets?

Rivets are permanent connections, so the only way to remove rivets is to remove them by destroying the rivet structure. Removal of rivets requires the use of an electric drill with a bit slightly larger than the rivet diameter.

Conclusion

As you can see, pop rivets for fiberglass is an excellent solution.

At Rivmate, we use state-of-the-art machinery to produce pop rivets.

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Monobolt Structural Rivets Supply

Ultomate Guide to Structural Rivets

What are structural rivets? The rivet is a high strength blind rivet. This type of blind rivet is ideal for super-strong seismic solutions. Structural Blind Rivets are widely used in heavy duty applications, they are widely used in heavy duty applications such as the manufacture of utility vehicles, trucks, trains, truck trailers, security fencing and many other applications.

By reading this post, you will learn everything basic about structural rivets. This includes common types, features, applications, and more.

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What are Structural Blind Rivets?

Structural rivets (structural blind rivets) are essentially a type of blind rivet. Therefore structural rivets are also used to join two or more pieces of material. Structural blind rivets are rivets specifically designed with a locking mechanism to hold the mandrel in place.

Special Tail Structure of Monobolt Rivets

The image above shows the installation of structural interlock rivets.

As with standard blind rivets, structural rivets cause the body to expand during installation, thus sandwiching the material between the ends of the subject. The difference is that the structural rivet will provide a stronger connection strength by leaving a portion of its mandrel inside the rivet body.

Main Types of Structural Blind Rivets

Mono-Lock Blind Rivets (Monobolt,Magna-Lok,Hucklok)

Rivmate’s multi grip and hemlok rivets are a rivet fastener. This rivet has a unique internal locking mechanism that provides high resistance to vibration and moisture. Installation is quick and easy with a structural rivet gun. Because installing them requires a lot of pressure, standard rivet guns are not equipped with the correct jaws nor the force or stroke required to continuously install structural rivets.

Pop Rivet Distributor - Rivmate Hemlock Rivets

Standard Structural Blind Rivets (Hemlok Rivets,Bom Rivets)

The Rivmate monolock and nowlock structural rivets utilize a double-locking system that secures the material to both sides of the panel for high strength; providing shock and weather resistant joints. It has a non-protruding blind side bulb that spreads the load while avoiding pull-through, with a limited material grip range compared to multi grip rivets. Can be easily installed with a structural rivet tool, as standard rivet guns are not designed to install structural rivets in large quantities. Also known as Orlock ® rivets or Hemlok ® rivets.

What are monobolt rivets

Bulbtight Triirm Rivets (Bulb-Tite,Tri-Bulb,Tri-Fold)

These rivets form three split tail shapes during installation.Rivmate’s bulbtight trifirm rivets and Bulb -Tite® and other tri-fold structural rivets distribute clamping forces through their anchor vanes and combine with gaskets to provide weatherproof joints. Ideal for auto body fabrication using composite panels associated with refrigerated or Pantech trucks. Select Bulbtite rivet sizes are used to install safety roof anchors, including fall arrest systems + rope access systems.

Order Bulb Tite Rivets from China

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How do Structural Rivets Work?

Structural rivets work similarly to standard rivets, but are slightly different. Structural rivets leave a portion of the mandrel in the rivet body after installation. This helps to improve the strength of the rivet while increasing the tensile strength.

Below is a schematic of how the main types of structural rivets work.

Mono-Lock Rivets
Mono-Lock Rivets
  1. Excellent hole filling properties
  2. Large riveting range
  3. High shear and tensile strength
  4. Mechanical core locking mechanism
Hem-Firm Rivets
Hem-Firm Rivets
  1. Tapered mandrel head for quick and easy installation.
  2. Unique bulbing system for superior blind side strength and increasing clamping force with workpiece.
  3. Locking device on mandrel strength

 

Bulbtight Trifirm Rivets
Bulbtight Trifirm Rivets
  1. Large blind side contact area,suitable for installation in thin or compressible materials where controlled strength is required.
  2. Unique groove on mandrel,completely fit for rivet body, has an effect on locking and sealing.

What are the Advantages of Rivmate Structural Rivets?

  • Single side assembly allows for quick installation without access to the rear.
  • Forms a mechanical, permanent joint solution.
  • Excellent vibration and shock resistance.
  • Higher shear and tensile strength.
  • Flexible design and variety of types, materials, etc. for most applications.
  • Can be used for thick materials and high load applications.

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Best Rivet Tools for Structural Rivets

What if you choose the best rivet installation tool for your structural riveting project? This depends largely on the type of rivets you are using. At Rivmate, we stock a wide range of affordable structural rivet guns, and these solutions have been tested in a rivet gun lab to ensure quality and value. Our website has extensive information covering most tools for you to view. For further discussion, please contact us.

There are two main types of Rivmate structural rivet tools:

  • H6065 Lockbolt Tool (for lockbolts and hemlock rivets)
  • P Series Blind Rivet Tool (for Monobolts and Hemlock Rivets)
H6065 Lockbolt tool

Rivmate’s H6065 Lockbolt tool is suitable for installing lockbolt and hemlok rivets, all you need to do is simply replace the nose assembly.

For jobs where rivets are frequently installed, using a pneumatic rivet gun is the most suitable and easiest option. Pneumatic rivet guns provide fast installation and consistent installation results.

If you want to know more about H6065 Lockbolt tool, please check this page.

This rivet gun is perfect for installing conventional structural rivets. If your business requires the installation of structural rivets and standard rivets, then there’s no better place to use Rivmate’s P-Series Rivet Gun.

The benefits of the P-Series Rivet Gun are ease of use, affordability, and no physical labor required. And they will also install to a set pressure/stroke.

If you would like to purchase or learn more about the P-Series Rivet Gun, please read this page.

Frequently Asked Questions about Structural Rivets

Why are my structural rivets failing?

There are several reasons why your rivets are failing.

  • The wrong type or size of rivet has been selected.
  • The joining material is too thin or brittle
  • There is a quality problem with the rivet itself
  • The rivet has been installed incorrectly

We offer a wide range of technical services to correct the problem, including Rivet Testing Laboratory Services. We work with a NATA-accredited laboratory that provides laboratory rivet testing services. If your rivets fail, please let us know.

Do you sell rivets worldwide?

Yes, we have customers all over the world. We are one of the top 3 rivet factories and rivet manufacturers in China. If you order from us, you will enjoy the high quality services provided by IATF 16949, including sample provision, test report, raw material report and excellent after-sales service.

Can I buy colored Rivmate Structural Rivets?

Yes, Rivmate can assist with painted structural rivets. They cost slightly more compared to the stock (rough) finish and are available in a variety of colors.

Wholesale Structural Blind Rivets from Rivmate

Structural rivets provide superior joining capabilities for a wide range of heavy-duty and light-duty applications. You can find any structural rivet you need to use at Rivmate, from standard structural rivets to special performance structural rivets. No matter what type of rivet your project requires, with the right rivets, your project will ultimately be a success.

Rivmate is proud to be one of the top three rivet manufacturers in China, and also provides rivet supply services to all the major renowned rivet brands in the world.

We are committed to providing our customers with quality service and a full range of supply solutions. Therefore, if you have any manufacturing supply needs, please contact us!

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the grip range of blind rivet

Blind rivet grip range and riveting results are closely related. By reading this guide, you will learn the basic definition of blind rivet grip range, its importance, measurement tools, and measurement procedures.

Table of Contents

What is the Blind Rivet Grip Range?

Blind Rivet Grip Range refers to the range of material thicknesses that a rivet can fasten. It represents the minimum and maximum material thicknesses that can be effectively joined by a blind rivet of a particular size.

For example, if a blind rivet has a Grip Range = 1.6mm – 4.8mm, then it can be used for material combinations with a total thickness between 1.6mm and 4.8mm.

Install Multi Grip Blind Rivets

Why is it important to measure blind rivets grip range correctly?

Blind Rivet Grip Range is a critical factor in determining the quality of a riveted joint. Choosing the wrong Grip Range can result in loose rivets, weak joints or material damage. The right blind rivets grip range can bring the following irreplaceable benefits to your project or business:

  • Ensure strong riveted links.
  • Ensure that the rivet is fully functional to avoid connection failure.
  • Increases the strength of the riveted joint and enhances tensile and shear resistance.
  • Avoids material damage and increases service life.
  • Reduce costs and improve riveting efficiency.

Tools Needed to Measure Blind Rivet Grip Range

Before you proceed to measure the blind rivet grip range, you need to prepare the following measuring tools:

  1. Caliper
  2. Steel Ruler
  3. Thickness Gauge
  4. Rivet Specification Chart

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Step-by-Step Guide: How to Measure Blind Rivet Grip Range

step1: Calculate the total thickness of the material

Grip Range refers to the range of material thicknesses that the rivet can fasten, so we need to first measure the sum of the thicknesses of all the materials to be joined.

  • If it is a single layer material, use vernier calipers or thickness gauge to measure the material thickness.
  • For multi-layer materials (e.g. metal + shim + composite), add up the thicknesses of all layers to calculate the overall thickness.
Applications of Multi grip Pop Rivets

Example calculation:

Sheet metal = 1.5mm

Gasket = 0.5mm

Composite material = 2.0mm

Total thickness = 1.5mm + 0.5mm + 2.0mm = 4.0mm

You will need to select Grip Range to cover 4.0mm thick blind rivets.

step2: Precise measurements with measuring tools

Tool NamePurposeApplicable Situation
CaliperPrecisely measures the thickness of metal, plastic, and other materialsHigh-precision requirements
Thickness GaugeMeasures the thickness of thin sheet materialsSuitable for sheet metal, plastics
Steel RulerRough measurement of larger material thicknessLow-precision requirements
Grip Range Specification ChartCompares rivet specifications with material thicknessSelecting the correct rivet

Measurement steps:

✔ Measure the thickness of the material using a vernier caliper, accurate to 0.1mm.
✔ If the surface of the material is uneven, measure multiple points and take the average value.
✔ If the material is multi-layer, measure layer by layer and totalize to calculate the total thickness.

step3: Selecting the Right Grip Range

After measuring the total material thickness, you will need to consult the rivet specification sheet. Select the Grip Range that will cover that thickness.

Grip Range Selection Example:

Total material thickness(mm)Recommended  Grip Range(mm)Recommended Rivet Length(mm)
0.5 – 1.5mm0.5 – 2.0mm4 – 5mm
1.6 – 3.2mm1.6 – 4.0mm6 – 8mm
3.2 – 4.8mm3.2 – 5.0mm8 – 10mm
4.8 – 6.4mm4.8 – 7.0mm10 – 12mm

 

It is important to ensure that the Grip Range fully covers the material thickness to avoid using rivets that are too short or too long.

  • Example 1: If the total measured material thickness is 3.8mm, a rivet with Grip Range = 1.6mm – 4.8mm can be selected.
  • Example 2: If the total thickness is 6.2mm, select rivets with a Grip Range = 4.8mm – 7.0mm.

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The Relationship Between Blind Rivets Grip Range and Rivet Body Lengths

Blind Rivet Body and Blind Rivet Mandrel

The blind rivet grip range is determined by the rivet body length and rivet type. Typically, the rivet length is > Grip Range so that the end of the rivet has enough material to expand to form the head.

Grip Range (mm)Recommended Rivet Length (mm)
0.5 – 2.0mm5 – 6mm
1.6 – 4.0mm6 – 8mm
3.2 – 5.0mm8 – 10mm
4.8 – 7.0mm10 – 12mm
6.4 – 9.5mm12 – 16mm

Typically, the rivet length is approximately 1.5 – 2 times the upper limit of the Grip Range to ensure proper deformation of the rivet.

Common Mistakes When Measuring Blind Rivet Grip Range

1. Neglecting total material thickness calculation errors

Common error:

  • Failure to calculate the total thickness of all materials and measuring the thickness of only one of the layers.
  • Thickness of shims, coatings, or adhesives are ignored, resulting in the Grip Range selected being too short.
  • Inconsistent thickness measurements in different areas, not averaged.

Use vernier calipers or a thickness gauge to accurately measure the thickness of each layer of material and total all layers. Note the need to include any additional spacer layers (e.g., coatings, glues, sealing gaskets, etc.) to ensure that the proper Grip Range is selected.To minimize errors, take measurements at multiple points and average the values to minimize errors.

2. Ignore Grip Range vs. Rivet Length

In practice, the rivet body is larger than the grip range. If the Grip Range is mistakenly assumed to be equal to the length of the rivet, the tail of the rivet will not expand sufficiently.

So when choosing the right rivets for your business, you need to use the recommended grip range with the rivet length against the photo to avoid problems.

3. Choosing the wrong type of rivet

For the vast majority of rivets, all of the above applies. However, there is one particular type of blind rivet — multi grip blind rivets — that is not applicable.

Multi grip blind rivets are blind rivets with a wide grip range and can be riveted to a wide range of thicknesses. Typically, multi grip blind rivets of the same size can be riveted to a wide range of thicknesses.

Custom Blind Rivet Grip Range for your Project

By reading this guide, I’m sure you’ve got a basic understanding of the blind rivets grip range. If you don’t know how to meaure blind rivets grip range or want to customize special blind rivet grip range, please contact us!

Rivmate is a top rivet manufacturer in China, which can well meet your customization needs.

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Why Pop Rivet Mandrel not Breaking

Why pop rivet mandrel not breaking? There are many reasons that can cause this problem and we need to troubleshoot it step by step. Usually it is because of using low quality pop rivets, mismatch of pop rivets and tools and wrong use of tools.

By reading this blog, you will learn about the common causes of “pop rivet mandrel not breaking” and the solutions.

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What is Pop Rivet Mandrel not Breaking?

The pop rivet mandrel not breaking is a phenomenon in which the core of the nail is not pulled off normally during installation. If this occurs it may result in rivet failure or insufficient joint strength.

Types of Blind Rivet Mandrel

Blind Rivet mandrel unbroken problem in the use of the more common riveting faults, the frequency of its occurrence is closely related to the operating specifications, the state of the tool and rivet selection. The following are possible causes of this problem:

  • Insufficient rivet gun power or air pressure
  • Rivet gun claws worn or improperly adjusted
  • Rivet length and riveting thickness mismatch
  • Nail core quality problems

6 Common Causes of Pop Rivets Mandrel not Breaking

There are many reasons why pop rivets mandrel not breaking. Next I will list the 6 most common reasons. This will solve most of your problems.

1. Excessive core tension

Nail core tension designed to exceed the tolerance limit of the rivet material may result in the rivet mandrel being pulled out as a whole rather than breaking normally. This is usually associated with improper rivet manufacturing processes or material selection, such as substandard heat treatment or excessive core strength.

2. Nail core cap diameter is small

6 Common Causes of Pop Rivets Mandrel not Breaking

Rivet head with too small a diameter can result in insufficient friction with the inner hole of the rivet body to create effective resistance during the riveting process, so that the nail core is completely pulled out. In this case, the core cap is unable to create sufficient expansion pressure inside the rivet body.

3. Rivet body material is too soft

If the rivet body material is not hard enough (e.g., over annealed or not properly heat treated), the rivet body will not effectively clamp the core under force, resulting in core slippage. A soft rivet body may also cause problems such as loosening or cracking after riveting.

4. Excessive lubrication of the rivet bore surface

Excessive lubrication of the rivet bore can significantly reduce the frictional resistance between the core and the rivet body, making it easier for the core to be pulled out as a whole. This can be caused by excessive lubrication during the manufacturing process or improper surface preparation.

5. Underpowered or improperly adjusted rivet guns

6 Common Causes of Pop Rivets Mandrel not Breaking

Insufficient power to the rivet gun (e.g., low air pressure or loss of hydraulic fluid) may result in an incomplete riveting stroke, preventing sufficient tension from being applied to break the nail core at the intended location. In addition, a worn rivet gun jaw or failure to adjust to the same plane may cause a shearing effect on the nail core instead of normal tensile breakage.

6. Rivet and workpiece thickness mismatch

If the rivet length is too long and the riveted workpiece is thin, the distance between the core break and the core head exceeds the actual riveted thickness, which may result in the core slipping off directly without being pulled off.

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How to Troubleshoot “Pop Rivet Mandrel not Breaking”?

In addition to encountering the cause of the problem, we need to engage in problem solving. By following these steps you can easily solve pop rivets mandrel not breadking problem.

Step 1: Check and clean rivet gun jaws (Jaws)

There are many reasons why pop rivets mandrel not breaking, first check the rivet gun jaws.

  • Worn or damaged gripping jaws that prevent firm gripping of the mandrel.
  • Metal shavings or dirt inside the jaws, affecting gripping ability.
  • Loose or damaged jaw springs, resulting in insufficient clamping force.
RIVMATE H6065 Pneumatic Lockbolt tool

The following steps can be followed to check for problems with the clamping jaws.

  1. Disassemble the jaw assembly and inspect for visible wear or cracks.
  2. Clean the clamping jaws using compressed air or a brush to remove metal shavings and dust.
  3. Apply an appropriate amount of lubricant to maintain the flexibility of the clamping jaws.
  4. If the jaws are badly worn, replace them with new jaws to ensure a secure grip on the mandrel.

Step 2: Ensure that the rivet specification matches the workpiece

In addition to a faulty rivet gun jaw, there may be a mismatch in rivet size.

  • Wrong choice of rivet diameter or length, resulting in the core bar not being able to generate sufficient shear force to fracture.
  • Rivet material is too hard or too soft, affecting the fracture behavior of the core bar.
How to Troubleshoot “Pop Rivet Mandrel not Breaking”

The inspection steps are as follows:

  1. Check that the diameter and length of the rivets meet the requirements of the workpiece thickness.
  2. Select the type of rivet that is suitable for the rivet gun (e.g. stainless steel rivets require greater tension).
  3. Avoid using low quality or inferior rivets and make sure they meet industry standards.

Step 3: Maintaining the internal components of the rivet gun

Rivet size is fine, jaws are fine. Then there may be a failure in the internal components of the rivet gun.

  • Carbon buildup or sticking of the piston or cylinder that prevents the rivet gun from producing sufficient pulling force.
  • Deteriorated or damaged internal seals (O-Ring) affecting the power output of the pneumatic rivet gun.
  • Leaks or insufficient pressure in the hydraulic system (for hydraulic rivet guns)
How to Troubleshoot “Pop Rivet Mandrel not Breaking”

In order to solve this problem, the following elements need to be done when using it:

  1. Periodically disassemble the rivet gun and clean the internal parts to prevent carbon buildup or clogging by foreign objects.
  2. Check whether the sealing ring (O-Ring) is aging or deformed, and replace with new parts if necessary.
  3. Check the pneumatic system or hydraulic system for air or oil leaks to ensure adequate working pressure.

Step 4: Adjusting the Rivet Gun Tension Setting

If the rivets are OK, then it is likely that the rivet gun tension is set incorrectly.

  • Tension set too low, resulting in the mandrel not being pulled off sufficiently.
  • Insufficient rivet pulling stroke to generate sufficient shear force.
Pros of Rivet Guns

To adjust the rivet gun proceed as follows:

  1. Adjust the air pressure of the pneumatic rivet gun (typically 90-120 PSI) to ensure adequate tension is provided.
  2. If using an electric or hydraulic rivet gun, adjust the tension output parameters to suit the rivet material and specifications.
  3. Test different rivet gun settings to find the proper tension setting.

Step 5: Ensure proper riveting operation

It could also be an operational problem.

  • The rivet gun is not vertically aligned with the rivet, resulting in uneven distribution of tension and failure of the mandrel to break properly.
  • Failure to hold the rivet gun tightly against the surface of the workpiece, resulting in incomplete deformation of the rivet.
  • Releasing the trigger too soon, resulting in the mandrel not being fully sheared.
5 Types of Pop Rivets for Metal and Their Uses

Solution:

  1. Ensure that the rivet gun is vertically aligned with the surface of the workpiece to avoid skewed pull rivets.
  2. Hold the muzzle of the rivet gun firmly against the surface of the workpiece to ensure that the head of the rivet is fully deformed.
  3. Press and hold the trigger until you hear a “pop” sound, and then release it after confirming that the mandrel is completely broken.

Step 6: Changing Rivet Gun or Rivet Type

Possible causes:

  • Mismatch between the rivet gun and the rivet, e.g. using a lightweight rivet gun to install high strength rivets.
  • Mandrel material is too stiff and requires a tool with greater tension to break.

Solution:

  1. Check that the pulling power capacity of the rivet gun is suitable for the current rivet type.
  2. If the rivet material is hard (e.g. stainless steel), consider using a higher power rivet gun.
  3. Use brand name quality, reliable rivets to ensure that the mandrel design meets standard breaking forces.

How to Prevent Pop Rivet Mandrel Not Breaking?

How to Prevent Pop Rivet Mandrel Not Breaking?

So how should you avoid pop rivet mandrel not breaking this problem in advance? You need to take some measures in advance. For example:

  • Regularly train operators to ensure that they have the correct riveting techniques and tool usage.
  • Establish and follow a maintenance program for the rivet gun and regularly inspect and service the equipment.
  • Select high quality rivets and rivet guns to ensure the reliability of tools and consumables.

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Custom High Quality Pop Rivets for Your Business

Want to avoid problems using out rivets? Want to provide your customers with high quality pop rivets? Then you need to find a reliable rivet manufacturer, Rivmate is a leading global rivet manufacturer that has supplied a large number of high quality rivets to the world’s leading rivet brands.

If you want to buy high quality rivets or perfect riveting solutions, please contact our engineers!

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5 Types of Pop Rivets for Metal and Their Uses

There are many types of pop rivets for metal. But choosing the most suitable one is difficult. This blog will introduce you to 5 types of pop rivets for metal, their uses, how to choose and the pros and cons of pop rivets for metal.

Table of Contents

POP rivets are fasteners that allow material connections to be made by unilateral operation. It consists of two parts: a hollow rivet body (cap) and a mandrel (spigot). During installation, the mandrel is broken by tension applied by a tool (e.g. rivet gun) and the rivet tail expands to form a permanent fixing.

Types of Pop Rivets

Difference between pop rivets and other rivets types

Comparison CriteriaPOP Rivets (Blind Rivets)Solid RivetsStructural Rivets
InstallationSingle-side access; tool pulls and snaps mandrel to form a headRequires two-side access; hammering or pressing requiredRequires specialized equipment (e.g., hydraulic tools)
StructureHollow body with a breakable mandrelSolid material deformed on both endsHigh-strength solid design for heavy loads
ApplicationsLightweight assemblies (electronics, furniture)Heavy machinery, bridgesAerospace, construction (critical joints)
ReversibilityPermanent; removal requires destructionPermanent; removal via drilling/cuttingPermanent; requires specialized removal
Cost & EfficiencyLow cost, fast installationHigher labor cost, slower processHigh equipment cost but superior strength

 

5 Types of Pop Rivets for Metal and Their Uses

There are many types of rivets applied to metal materials. Next I will list 5 common types of pop rivets for metal and their uses.

open end pop rivets are suitable for general metal connections. It consists of a rivet body and a rivet mandrel, which are installed with a mandrel break to form the fastening.

  • It is widely used for quick connection of metal plates and thin-walled tubes. Such as air conditioning systems, electrical cabinet assembly.
  • Suitable for scenarios that require one-sided operation. For example, riveting of vehicle interiors or mechanical equipment housings.
Stainless Steel Open type blind pop rivet

Closed end pop rivets are mainly used on metal connections where there is a need to prevent the leakage of liquids or gases. closed end blind rivets have a rivet body head that is completely closed to form a watertight sealing structure. Common applications are as follows:

  • Ships, outdoor equipment and other metal connections that require waterproofing, such as ship riveting, outdoor electrical box sealing.
  • Connections of waterproof parts of the body in automobile manufacturing (e.g. doors, hoods).
Rivmate Aluminum Sealed Type Blind Pop Rivet

Large flange head pop rivets have very large flange diameters to provide wider contact surfaces and load dispersion. Common applications on metallic materials are listed below:

  • Connection of thin plates to thick metals (e.g. railroad car bodies and chassis).
  • Metal structures in high vibration environments (e.g. aircraft interiors, industrial machinery) to prevent loosening.
Large Flange Head Blind Rivets

Multi grip pop rivets are high strength blind rivets that can be adapted to metal materials with varying thicknesses. Its most important feature is that a single size rivet can cover a wide range of sheet thickness combinations, which can effectively reduce inventory specifications. multi grip pop rivets are typically used in the following industries:

  • New Energy Vehicle Battery Tray: using aluminum Multi Grip Rivets to achieve a balance of lightweight and high strength.
  • Logistics storage racks: Replace bolts with high shear rivets to avoid the risk of loosening.
  • Outdoor equipment cabinets: Stainless steel with a closed design to withstand humid environments.
Applications of Multi grip Pop Rivets

Structural pop rivets are used primarily on metal structures that require high strength connections. Structural rivets use interference technology, the mandrel breaks to form a large nail tail to spread the load, so it has high shear and tensile strength. structural pop rivets are generally load-bearing structures.

  • High-strength connections in automobile manufacturing (e.g. body to chassis, battery pack fixing).
  • Thick and thin plate connections in rail transportation and building steel structures (e.g. bridges, electrical cabinets).
What are monobolt rivets

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How to Choose Pop Rivets for Metal?

For the best riveting effect, you need to choose the most suitable pop rivets for your metal project.

Depending on the type of metal material

  • Ordinary carbon steel / low alloy steel: recommended aluminum rivets or steel rivets. If you need lightweight and no high strength requirements, aluminum rivets (such as 5052/5056 aluminum alloy) can meet the needs; if you need high shear strength, prefer steel rivets (such as carbon steel or stainless steel). It should be noted that steel rivets need to be galvanized or coated to prevent corrosion.
  • Stainless steel: Stainless steel rivets (e.g. 304/316) are recommended. Stainless steel and carbon steel contact prone to galvanic corrosion, need to avoid mixing materials. If you have to mix the materials, you can use rivets with insulating sleeve or add sealant to isolate.
  • Aluminum alloy: recommended aluminum or aluminum-plated rivets. Aluminum alloy rivets (such as 5056) lightweight and corrosion-resistant, suitable for non-load-bearing structure; if you need more strength, you can choose titanium alloy rivets.
  • Copper/Titanium Alloys: Titanium or nickel-based alloy rivets are recommended. Copper alloys need to be matched with rivets of the same material to prevent corrosion; titanium alloy rivets are high-temperature resistant and strong, suitable for aerospace applications.

Depending on metal thickness

Do Pop Rivets Leak? - The Comprehensive Guide-Rivmate Aluminum Closed Blind Pop Rivet
  1. Thin plate (<4mm): the applicable rivet diameter of 3-4mm, length 6-12mm. need to choose short shank rivets to avoid excessive deformation, give priority to the use of open end type rivets.
  2. Medium-thick plate (4-20mm): the applicable rivet diameter of 4-6mm, length 12-25mm. multi grip pop rivets or structural rivets are recommended to enhance the clamping force; if the material hardness is high (such as high carbon steel), it is necessary to match with high tensile strength rivets (such as steel).
  3. Extra-thick plate (>20mm): suitable for rivet diameter 6-8mm, length 25-50mm. need to use high-strength structural rivets (such as steel or titanium alloy), and with pneumatic riveting tools to ensure penetration.

Depending on application environment

Automatic Riveting Stainless Steel Products
  • Humid/corrosive environment: choose stainless steel, galvanized steel or aluminum-magnesium alloy rivets, avoid ordinary carbon steel. (Plating requirements: hot-dip galvanized layer ≥ 318g/m² or use PVDF coated color steel matching rivets.)
  • High-temperature environment: heat-resistant alloy rivets (such as nickel-based alloy) can withstand high temperatures of more than 800 ℃; ordinary steel rivets applicable temperature ≤ 300 ℃.
  • Vibration/fatigue environment: Priority is given to closed end or internal locking rivets to reduce the risk of loosening; structural rivets (e.g., Monobolt) can enhance the anti-fatigue performance.

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Pros and Cons of Pop Rivets for Metal

Pros

The core advantages of pop rivets for metal are as follows:

  1. Single-side mounting capability
  2. Suitable for complex spaces
  3. High installation efficiency
  4. No heating or welding machine required
  5. Adaptation to diverse material combinations
  6. No risk of thermal damage
  7. Shallow hole requirements
Why Use Blind Rivets in Metal Furring

Cons

  1. Lower strength than traditional rivets and welds
  2. Irreversible connections
  3. Material and environmental compatibility limitations
  4. Insufficient surface flatness
  5. Multi-layer thickness adaptation challenges

Frequently Asked Questions about Pop Rivets for Metal

How Thick of metal can you rivet?

Ordinary POP rivets are suitable for ≤10mm metal; multi-clamp and structural rivets can be extended to 25~30mm. when the total thickness of the plate>15mm, preferred to choose “High-Strength” or “Structural” rivets with high power tools. When the total thickness of the sheet is >15mm, the rivets labeled with “High-Strength” or “Structural” are preferred, together with high-power tools.

what are the strongest rivets for metal?

If you are looking for maximum strength, prefer structural rivets or hemlok rivets with high carbon steel/stainless steel. Meanwhile, it is necessary to pay attention to the matching of tools and installation specifications to ensure the riveting effect.

Custom Pop Rivets for Metal with Rivmate

Are you looking for a reliable pop rivets manufacturer for your METAL project? Don’t worry, Rivmate will provide you with pop rivets that are of high quality and fully meet your requirements.

Get pop rivets for testing immediately.

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The Comprehensive Guide to Flat Head Rivets are Used in

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3 8″ Blind Pop Rivets Wholesale

By reading this article, you will get to know the information about flat head rivets are used in. Includes concepts, features, and applications of flat head rivets.

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Flat Head Rivets: Basic Overview

what are flat head rivets?

Flat Head Rivets are rivets with a thin, flat head. This type of rivet is used in applications where smooth surfaces are required, such as in the aerospace, automotive, electronics, and construction industries.

Flat head rivets fit as close to the work surface as possible after riveting, minimizing protrusions that can block or interfere with the proper functioning of other components. And it can be used for joining metals, plastics, composites and other materials.

Colored Dome Head Blind Rivets

Why Choose Flat Head Blind Rivets?

  1. Low-profile and beautiful surface finish: flat head rivets have a flat head, which is flush with the surface of the material after riveting, reducing protruding parts and enhancing the overall appearance. Therefore very suitable for applications where a smooth surface is required.
  2. High strength and durability: Flat head rivets are suitable for joining metals, composites, plastics and other materials. It provides stable shear and tensile strength on all these materials.
  3. Compatible with automatic assembly: Many production lines use pneumatic riveting tools to install flat head rivets to improve assembly efficiency.
  4. Suitable for Precision and lightweight designs: The flat head design reduces material deformation and is suitable for thin panels or lightweight structures.

Applications of Flat Head Rivets are Used in

Flat Head Blind Rivets are widely used in a variety of industries due to their flat appearance, ability to be mounted on one side, and high strength connections. Flat head blind rivets are often used in applications that require a smooth appearance, a solid fixing and no access to the backside.

Automotive Industry

🚗 Application Scenario:

  • Body panel fixing (such as door panels, hoods, bumpers)
  • Automotive interior parts mounting (seat skeleton, dashboard bracket)
  • Riveting of exhaust and cooling systems
  • Lightweight metal to plastic component joining
What are Car Body RIVETS

Why use flat head blind rivets in automobiles?

  • Low profile design to reduce wind resistance and improve aerodynamic performance
  • Strong vibration resistance, suitable for vehicles traveling for a long period of time
  • Can join different materials, such as aluminum-plastic, steel-composite materials

Aerospace Industry

✈ Application Scenario:

  • Fuselage skin splicing (aluminum alloy, titanium alloy structure)
  • Fixing of seats, luggage racks and bulkheads
  • Riveting of hatch and wing components
Why do Airplanes Use Rivets Instead of Welds?

Why use flat head blind rivets?

  • Lightweight design, reduce aircraft weight and increase fuel efficiency
  • Suitable for high-strength, corrosion-resistant materials (e.g. stainless steel, aluminum alloy)
  • Comply with aerospace standards to provide a reliable and durable connection

Metal Fabrication & Sheet Metal Industry

⚙ Application Scenario:

  • Metal frame structure splicing (e.g. cabinet, control box)
  • Steel doors and windows splicing
  • Outdoor metal facilities fixed (such as billboards, guardrails)
How to Choose the Right Rivets for Window

Why flat head rivets are used in metal fabrication?

  • Can be installed on one side to improve construction efficiency
  • Suitable for different materials such as steel, stainless steel, aluminum and so on
  • Smooth surface after riveting, suitable for high-precision sheet metal processing

Electronics & Home Appliances

📱 Application Scenario:

  • Assembly of electronic chassis, server cabinet
  • Home appliance shell fixing (such as washing machine, refrigerator, air conditioner)
  • Solar racking, battery box riveting

Why flat head rivets are used in home applications?

  • Beautiful and flat, does not affect the appearance of the product
  • High strength fixing, prevent equipment vibration or loosening.
  • Suitable for light metal plates & plastic housings

Construction & Interior Design

🏗 Application Scenario:

  • Curtain wall, aluminum alloy doors and windows splicing
  • Metal guardrail, stair handrail installation
  • Ventilation ducts, ceiling system fixing
Speed Rivets for Lightweight Construction

Why use flat head blind rivets?

  • Corrosion resistance, suitable for outdoor long-term exposure environment
  • Flat design, suitable for modern building decoration
  • Simple to apply, can be operated on one side, suitable for complex structures

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Material Compatibility of Flat Head Rivets

Riveting Aluminum

Aluminum is a lightweight material that is riveted to create a strong but lightweight joint. Generally, the combination of aluminum rivets + aluminum plate will be used to match, which can avoid galvanic corrosion and improve durability.

However, the disadvantage is also obvious, the overall strength is low, not suitable for high load structure on the

Related Blog: Riveting Aluminum

Riveting Steel

Riveted Connections in Steel Structures - How to Choose Pop Rivets for Steel Structures?

When flat head rivets are riveted to STEEL materials, it tends to be on heavy structures. If you use a combination of stainless steel rivets + steel plate, you can effectively prevent corrosion problems. This pairing can provide strong impact resistance and high temperature resistance.

But the disadvantage is that it is prone to rust and needs to be galvanized. And heavier.

Related Blog: Riveting Steel

Riveting Stainless Steel

Stainless steel is extremely resistant to corrosion, making it ideal for use in wet and chemical environments. Stainless steel rivets are often chosen for riveting stainless steel materials.

It should be noted that when riveting stainless steel rivets, a greater pulling force is required, which places higher demands on the tools. And the price of stainless steel rivets is higher.

Dome Head Peel Type Blind Rivets and Large Flange Head Peel Rivets

Riveting Plastic and composite materials

Flat head rivets are ideal for joining plastic-plastic or plastic-metal structures. However, the force applied during riveting is relatively low.

Flat head rivets can be riveted to materials such as GFRP and CFRP. However, a low stress riveting process is required in order to prevent material breakage.

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By reading this guide, I’m sure you’ve gained some insight into the issue of “flat head rivets are used in”. If you are looking for a reliable rivet manufacturer for your project or business, please contact us!

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What is the Material Used to Manufacture Rivets?

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Raw Material Selection - What is The Process of Making A Rivet?​

Do you know what is the materials used to manufacture rivets? Do you know how different rivets made from different materials they will behave differently? By reading this guide, you will learn all about that. You can even know the price difference between rivets made of different materials. Let’s explore this together.

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What is the Materials Used to Manufacture Rivets?

Rivets are usually made of metal materials. In order to meet the different needs for strength in different applications, there are a number of metal materials that can be used to manufacture rivets, all of which have different properties from each other. The common metal materials used to manufacture rivets are listed below:

  • Aluminum
  • Steel
  • Stainless Steel
  • Copper
  • Brass
  • Monel
  • Titanium
  • Nickel Alloy
Custom Raw Material

Below is a comparison of the performance of rivets made from different materials.

Rivet MaterialStrengthCorrosion ResistanceWeightCostSuitable Applications
Aluminum AlloyLowHighLightLowAerospace, Automotive
Carbon SteelHighLow (requires anti-corrosion treatment)HeavyLowMachinery, Construction
Stainless SteelMedium-HighHighHeavyMedium-HighShipbuilding, Food Industry
CopperLowHighHeavyMediumElectrical, Decorative Applications
BrassMediumHighHeavyMediumInstruments, Furniture
Titanium AlloyHighVery HighLightHighAerospace, Medical Equipment
Nickel-Based AlloyVery HighVery HighHeavyVery HighChemical, Marine Environments

Influence of Material on Rivet Performance

The material determines the strength and durability of the rivet.

Influence of material on rivet strength

Rivets made with high-strength materials (e.g. carbon steel, stainless steel, titanium alloys) are stronger. Suitable for high load applications such as bridges, mechanical equipment, aerospace structures.

  • Carbon steel rivets (especially medium and high carbon steel) have high tensile strength and are suitable for structures subjected to high stress.
  • Titanium alloy rivets are lighter in weight while maintaining high strength, making them suitable for lightweight design needs (e.g., aircraft manufacturing).
What Are Pop Rivets Used For? - Pop Rivets for Electronic Devices

Rivets made with medium strength materials (e.g. brass, nickel-based alloys) are of average strength. Suitable for scenarios with medium strength and corrosion resistance requirements, such as chemical equipment and shipbuilding.

Rivets made with low strength materials (e.g. aluminum alloys, copper) have very low strength. They are primarily used in lightweight structures such as aerospace skins and electronic equipment housings. But despite their low strength, aluminum rivets are widely used in the automotive and aerospace industries because of their light weight and corrosion resistance.

Influence of material on rivet durability

The durability of rivets is mainly affected by corrosion resistance, fatigue life, heat resistance and other factors.

corrosion resistance

The durability of rivets of different materials in wet, high salt, acid and alkali environments varies significantly. Stainless steel rivets (such as 304, 316 stainless steel) have good corrosion resistance. Aluminum alloy rivets have good oxidation resistance. Carbon steel rivets are easy to rust, usually need galvanized, nickel-plated and other surface treatment to improve corrosion resistance. Nickel-based alloy rivets (such as monel alloy) in strong acid, alkali, high temperature environment with excellent performance, commonly used in chemical and marine industries.

Monel Blind Rivets - Prevention of Galvanic Corrosion

fatigue life

The durability of rivets under long-term vibration and alternating loads depends on the fatigue properties of the material:

  • Titanium alloy rivets: high fatigue strength, suitable for aircraft, high-performance automobiles.
  • Stainless steel rivets: better fatigue resistance, suitable for mechanical equipment and construction industry.
  • Aluminum rivets: shorter fatigue life, prolonged vibration may lead to cracking, but suitable for light load scenarios.

heat resistance

The stability of rivets in high temperature environments depends on the heat resistance of the material.

  • Carbon steel rivets: strength decreases above 400°C.
  • Stainless steel rivets (e.g. 316 stainless steel): can withstand temperatures up to 600°C.
  • Titanium alloy rivets: retain high strength at 800°C.
  • Nickel-based alloy rivets (e.g. Inconel 718): retain strength above 1000°C.

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Differences in the Cost of Rivets Made of Different Metal Materials

The cost of rivets manufactured from different metal materials is mainly influenced by factors such as raw material prices, processing difficulty, durability and market availability. Below is the cost analysis and comparison of various rivet materials.

Key factors affecting the cost of rivets

  1. Raw material prices: the main cost of rivets from the metal raw materials, different metal prices fluctuate greatly. Such as titanium alloy and nickel-based alloys are far more expensive than aluminum and carbon steel.
  2. Processing difficulty: some materials (such as stainless steel, titanium alloy) high hardness, processing costs are higher, requiring special tools and technology.
  3. Durability and service life: high corrosion resistance and high strength rivets have a longer service life, reducing maintenance and replacement costs.
  4. Market supply: commonly used materials (e.g., carbon steel, aluminum) are in sufficient supply and at lower prices. While the supply of high-end alloy materials is limited and prices are higher.

Comparison of Material Costs for Various Types of Rivets

Rivet MaterialRaw Material CostProcessing DifficultyDurabilityOverall Cost
AluminumLowLow (Easy to process)Medium (Corrosion-resistant)Low
Carbon SteelLowestLow (Easy to process)Low (Requires anti-corrosion treatment)Lowest
Stainless SteelMediumMedium (High hardness, higher processing cost)High (Corrosion-resistant)Medium-High
CopperMedium-HighLow (Easy to process)High (Corrosion-resistant, Good conductivity)Medium-High
Titanium AlloyHighHigh (Difficult to process, requires specialized equipment)Very High (Lightweight, High Strength, Corrosion-resistant)High
MonelHighestVery High (Difficult to process, High-Temperature Resistance)Very High (Acid & Alkali Resistant, High-Temperature Resistant)Highest

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Wholesale Rivets from Rivet Factory

If you are looking for reliable rivet manufacturers, please contact us.Rivmate is a top China rivet factory, which can provide you with rivets made of different materials. Besides that, we can also provide customized riveting solutions for your projects.

Before placing a formal order, please obtain a sample of rivets for testing.

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Why is My Air Pop Rivet Gun Not Working?

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Pros of Rivet Guns

For the question “why is my air pop rivet gun not working”, this guide lists 7 possible reasons in detail, and gives you how to judge and the corresponding solutions. By reading this article, I believe you will be able to solve the problem of your rivet gun not working.

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What are Air Pop Rivet Guns?

A air blind rivet gun is a tool that utilizes compressed air to drive a tool designed for the installation of blind rivets (also known as pull rivets). It installs blind rivets quickly and efficiently and is ideal for high volume work. It is therefore widely used in areas where high strength connections are required, such as automotive manufacturing, aerospace, construction and electronic equipment assembly.

Best Pneumatic Rivet Gun

The core parts of the pneumatic pop rivet gun are as follows:

  • Air Motor: Converts air pressure into mechanical power.
  • Collet (nozzle): to clamp the rivet mandrel, need to be replaced according to the size of the rivet.
  • Handle and Trigger: Control the air flow start and stop, adjust the rhythm of operation.
  • Regulator: Adjust the air pressure to suit different rivet tension requirements.

7 Common Reasons Why Air Pop Rivet Gun not Working

There are many reasons why air pop rivet guns not working. Here I have listed 7 common reasons and the corresponding solutions.

1. Insufficient Air Pressure

When your pneumatic pop rivet gun does the following:

  • There is no response from the rivet gun, no action after pulling the trigger.
  • Rivet can not be completely pulled tight, the rivet may be partially deformed but can not be fixed.
  • The action of the rivet gun is sluggish, the rivet pulling process becomes slow or weak.
Air source of pneumatic rivet gun

The above situation is probably caused by insufficient air pressure. If the air pressure is too low, the rivet gun will not be able to provide enough pulling force to install the rivets. At this time, you need to check if the air compressor is at 90 – 120 PSI. if the problem does not go away after checking, you can unplug the air hose, turn on the air compressor, and observe if there is enough airflow coming out. Or listen for air leaks at the air hose connections.

Through the above judgment method, it can already be determined that your air pop rivet gun not working because of Insufficient Air Pressure.Then how to solve it? Here are the solutions to this problem:

  • Make sure the air compressor pressure is as required and clean or replace the air filter and regulator.
  • Check the hoses for air leaks or bends, and replace them immediately if they are damaged.
  • Adjust the air compressor output pressure to ensure stable airflow.

2. Worn or Damaged Jaws

If your pneumatic pop rivet gun has Worn or Damaged Jaws, then your rivet gun may not be working properly. Here’s what can happen when this problem occurs:

  • Rivet gun fails to clamp rivet mandrel, mandrel remains loose or slips right off when trigger is pulled.
  • The rivet cannot be pulled, the gun moves normally but cannot complete the riveting.
  • The rivet mandrel slips when pulling the rivet and an abnormal friction sound may be heard.
Pneumatic Blind Pop Rivet Gun

How did you determine that this problem was occurring?

  • Remove the head and observe the jaws for wear, cracks or debris buildup.
  • Insert the rivet manually and pull gently. If the mandrel comes off easily, the jaws may be worn.

How to Solve It?

  • Replace the jaw assembly with a new one, making sure the dimensions match.
  • Clean the inside of the jaws to remove rivet residue.
  • Apply a liberal amount of lubricant to the jaws to minimize wear.

3. Dirt or Debris in Internal Components

Dirt or Debris in Internal Components failure to perform:

  • Rivet gun action is jerky, there is a delay after pulling the trigger or the rivet is not fully pulled.
  • Rivet gun sounds abnormal, may make a “clicking” sound or intermittent airflow sound.
  • Rivet does not eject automatically after pulling, requiring manual removal of the remaining rivet mandrel.
How to Install Pop Rivets ? - The Most Complete Guide

Steps to judgment:

  • Disassemble the rivet gun and check for metal shavings or dust buildup inside the cylinder, piston, and valve.
  • Clean the gun body with high pressure air to see if any impurities are blown out.

How to Solve It?

  • Disassemble and clean the inside of the gun body, especially the cylinder, jaws and pneumatic valve section.
  • Use air tool lubricant to ensure smooth cylinder operation.

4. Air Leaks in Pneumatic System

Failure performance:

  • Rivet gun is weak and fails to pull rivets even though air pressure is normal.
  • Continuous air leakage is heard, and the gun body sounds like airflow even when the trigger is not pulled.
  • No significant change in airflow after pulling the trigger, but no action in the gun body.
Rivet Guns vs Air Hammer

How to determine the occurrence of such malfunctions:

  • Apply soapy water to the air tube fitting and gun body interface and observe for air bubbles.
  • Check seals (O-Ring) for breakage, dryness or deterioration.
  • Apply manual pressure to the gun body and check for air leakage.

How to fix it:

  • Replace deteriorated or damaged seals (O-Ring).
  • Use a wrench to tighten all air tube connections to prevent air leaks.
  • If the gun has a significant air leak, we recommend replacing the gun with a new one or contacting the factory for repair.

5. Trigger or Valve Malfunction

When this type of failure occurs, the pneumatic rivet gun behaves as follows:

  • Trigger does not respond, but air compressor and air hose are normal.
  • Trigger return is abnormal, either too loose or too tight.
  • The rivet gun works intermittently, sometimes it can pull rivets normally, sometimes it fails.
When Should you Use Rivets,Rather than Screws?

Method of Determination:

  • Check the trigger’s rebound for smooth press and release.
  • Observe the trigger for signs of looseness or breakage.

Solution:

  • Replace the trigger spring or control valve with a new one.
  • If the valve is clogged, disassemble and clean the control valve to ensure smooth airflow.

6. Incorrect Nosepiece Size

When the following conditions occur in the pneumatic rivet gun, it means that your pneumatic rivet gun is using the wrong nosepiece.

  • The rivet will not pull tight after insertion or remains loose after pulling the rivet.
  • Rivet mandrel cannot be gripped properly, mandrel remains wobbly in nosepiece after trigger is pulled.
  • Uneven deformation of the rivet head, possibly due to mismatch in nosepiece size resulting in uneven force application.

How to determine when this type of failure is occurring:

  • Compare the rivet diameter and the nozzle opening size to make sure the match.
  • Observe the condition of the rivet after riveting, if there is any looseness or deformation, it may be a nozzle problem.

Solutions:

  • Replace the nosepiece with one that fits the rivet diameter to ensure a proper fit.
  • Use the original factory recommended rivet type to avoid problems caused by non-standard rivets.

7. Lack of Lubrication

Error Performance:

  • Rivet gun works slowly and responds sluggishly to trigger pulls.
  • The piston does not move smoothly and may stall or not return completely.
  • Rivet gun noise is abnormal, metal rubbing sound may be heard.
How to Maintain the Pneumatic Rivet Nut Gun Tool?

Ways to determine when this type of malfunction occurs:

  • Check the lubricant condition, if the inside of the gun is too dry, it may be lacking lubrication.
  • Move the piston manually, if there is a lot of resistance, lubrication may be needed.

Corresponding solution:

  • Put 2-3 drops of lubricant in the air inlet of the air tool to keep the cylinder operating smoothly.
  • Use ISO 32 grade air tool oil and avoid unsuitable lubricants.
  • Regular lubrication ensures that the rivet gun is always in optimum condition.

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How to Quickly Diagnose Why Your Air Pop Rivet Gun not Working?

  1. Check air pressure and air leakage first → Observe if the rivet gun moves.
  2. Then check the jaws, nosepiece and lubrication → Make sure the components are operating smoothly.
  3. Finally, test the trigger and internal cleaning → solve the problem of jamming or malfunctioning operation.

Proper maintenance = longer life + higher efficiency!

Guidelines for Proper Maintenance and Care of Air Pop Rivet Guns

Regular maintenance and proper care of your Air Pop Rivet Gun is essential to ensure optimal performance and long service life. The following are detailed maintenance and care procedures:

1. Routine maintenance (check before and after each use)
🔹 Check for proper air pressure (90-120 PSI)
🔹 Check air line connections for tightness
🔹 Apply appropriate amount of air lubricant (ISO 32 grade air tool oil) in drops
🔹 Check if the jaws are normal
🔹 Clean Rivet Debris

2. Periodic maintenance (weekly or monthly maintenance)
🔹 Deep cleaning of the pneumatic system
🔹 Check O-Rings (O-Ring)
🔹 Checking the trigger and pneumatic valve
🔹 Check Nosepiece Size and Condition

Guidelines for Proper Maintenance and Care of Air Pop Rivet Guns
Maintenance TaskFrequencyAction Steps
Check air pressure and hose connectionsDailyEnsure 90-120 PSI, check for air leaks in hoses
Add pneumatic lubrication oilDailyUse ISO 32 air tool oil, 2-3 drops each time
Clean jaws and rivet debrisDailyUse compressed air or a small brush to remove dirt
Inspect O-ring sealsWeeklyCheck for aging or damage in seals
Clean pneumatic systemMonthlyDisassemble the tool, remove dust and metal particles
Replace worn jaws or nosepiecesAs neededReplace when jaws are worn or nosepieces are deformed

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Buy High Quality Air Pop Rivet Guns from Manufacturer

Maintenance and replacement of wearing parts for pneumatic rivet guns is unavoidable. If you don’t troubleshoot and replace them in time, your pneumatic rivet gun may not work. This will have a great impact on your riveting work.

A high quality pneumatic rivet gun is essential for safe riveting. If you would like to purchase a high quality pneumatic rivet gun for your project or business, please contact us!

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